Thursday, October 4, 2018

The Importance Of Using Screw Conveyors In Your Production Facility

By Michael Morris


If youre into production or manufacturing, you know how taxing it can be to be pressured to deliver both speedily and correctly. That is why certain gizmos that make difficult work much easier to handle have been invented. Screw Conveyors are an example.

This apparatus contains a helical screw contraption inside its tube that is used to transfer or move materials. The materials may be dry or not, and free flowing or not. The conveyor is used to assist in automated or semi automated manufacturing procedures.

This conveyor is extensively used in a vast array of industries. In irrigation, agriculture, food processing, mining, and medical applications, you name it. It can convey a whole host of products and materials with exponentially differing properties. Everything from wood chips, cement, chemicals, sugar, salt, flour, grains, animal feeds, seeds, and many more that would take too long to enumerate. Sticky and glutinous substances wouldnt do well with the conveyors, though, since they stick to the surface and weigh the equipment down. It is the extremely wet or dry products that flow easily.

The mechanism of this apparatus is adopted from the Archimedes screw, which was invented way back two hundred years BCE. A rotating blade inside the cylinder, when positioned precisely in the mathematical sense, can move substances such as water in a specific direction. It enables a repetitive cycle by letting in new material into the tube, and the process can go on and on.

The material used in crafting the conveyor is usually stainless steel. Aluminum and other corrosive resistant alloys are recommendable as well. All the better when coated with thermoplastic resin, since this adds to the resistance and ensures non contamination. Industrialists and producers should obtain the proper certifications depending on the application. For instance, food processors should meet the standards of the Food and Drug Administration, and grain conveyors should do the same with the Department of Agriculture.

This equipment has several benefits. For one, they are efficient and durable. Of all the conveyor systems, this type costs the least to purchase and maintain. These pieces of equipment are cost effective and simple in structure. Accordingly, they cause no pollution to the environment. They are versatile and customizable. For instance, they can be made portable, or else added sections and attachments, such as discharge hoses.

The four types of conveyors are the Horizontal, Vertical, Inclined, and Shaftless. The Horizontal is the most widely used. The Inclined needs additional horsepower requirements and conveying efficiency, but they are useful in some applications, like in receiving bulk materials from a screener and transferring them to other containers. The Shaftless is ideal for materials containing high moisture. Vertical is ideal for dry to semi fluid materials. Common components of the device include the screw blade, bearing seat, shaft, driven device, hanger bearing, and the conveyor casing.

The capacity of the machinery depends on three principal factors, that is, the conveyors diameter, the trough loading, and speed. When designing or buying this equipment, you must consider the application, the type and the properties of the materials moved, the load volume, and its frequency of use. Moreover, it must be built to ensure power, longevity, performance, and extreme duty cycles, even with harsh applications and in demanding environments.

Your equipment may either make or break the operations of your company. There are all the factors to take into consideration. In the end, the efficiency of the job will still depend on choosing the suitable conveyor.




About the Author:



No comments:

Post a Comment